hidden

Power Up. Go Farther.

Falcon's fuel cells provide optimal performance over any battery source.

Battery and gas powered unmanned aerial vehicles (UAVs) are unable to meet key performance criteria required for military and commercial applications. Together with our partners, Falcon Fuel Cells is commercializing the most advanced fuel cell system for UAVs.


Falcon Fuel Cells’ proprietary mobile fuel cells have energy densities that deliver up to 10 times more flight time. Our cutting-edge fuel cells have higher energy densities, allowing UAVs to fly farther, carry larger payloads, and make more deliveries per flight than battery-powered UAVs.

Longer Flight Times

Compact design with high energy and power densities.

Heavier Payloads

Designed for more deliveries and greater productivity.

Lower Cost

70-90% lower total costs versus current technologies.

Fuel-Flexible

Designed to be compatible with renewable and hydrocarbon fuels.


In 2012, doctoral research began on the design of a fuel cell system that could be used for residential applications. This required a design focused on high reliability, portability, and ease of use. We quickly recognized that if any fuel cell system were to be adopted, it must run using widely available fuels. Falcon developed a functional system utilizing high-temperature proton exchange membrane (HT-PEM) technology capable of running on many different fuels including hydrogen, propane, and other hydrocarbons. Fuel flexibility paired with high energy densities allows our fuel cell system to power UAVs that fly up to ten times farther than UAVs powered with conventional technologies.

Falcon Fuel Cell Milestones

After years of research and grant funding, Falcon is ready to power up.
  • US Patent # 10,622,654 issued April 14, 2020 (Licensed)
  • DOD AFWERX AF Ventures SBIR Grant
  • FuzeHub Grant for Membrane-electrode assembly (MEA) Manufacturability (with RIT)
  • Prototype of a Propane-based High Temperature PEM Fuel Cell System
  • NEXUS-NY Clean Energy Accelerator Program
  • RIT related research includes:
  • NYSTAR Funded Research: Fuel Cells for UAS Performance and Durability Assessment
  • Staples Sustainable Innovation Lab Funding: Advanced UAS for Sustainable Forest Management
  • NIST funded research on HT-PEM performance, durability, and system integration
Learn more about Our Team.
OUR MARKET SEGMENTS

Commercializing the most advanced fuel cell system for UAVs.

Our compact fuel cell power plants are designed for military surveillance and retail delivery applications. Falcon partners with flight system integrators to provide primary propulsion systems that meet their airframe, payload, and flight time requirements.


Today, the power plant market for military UAVs is $620 million and is forecasted to grow 30% by 2029. The power plant market for retail delivery drones is currently $550 million and is forecasted to grow 240% by 2029. Over time, Falcon also expects to extend its market presence with other mobile unmanned systems and stationary power applications such as remote backup power.

Power Plant Market Size
  • Military UAVs $620MM Market
  • Retail Package Delivery Drones$550MM Market
  • Remote Backup Power$600MM Market
image
Falcon Fuel Cells Advanced Technologies

Fuel cells with proprietary High Temperature PEM technology.

Our patented technology offers power densities over 800 W/kg and energy densities beyond 1,200 Wh/kg that provides the optimal combination of extended flight times, low noise profile, high power density, operational performance, and cost benefits that are not possible with current small engines and batteries used for UAVs.


After demonstrating a working prototype for its proprietary fuel cell power plant, Falcon is now optimizing manufacturability of key components and sub-systems for integration into partner airframe designs. A fully integrated flight system is targeted for Q4 2023.

image

A fully integrated airframe/power plant system will be completed for commercial testing in 2021.

Our Team

Key Executives & Advisory Board

Our executives and advisory board have decades of experience in scientific research, intellectual property portfolio development, and technology commercialization.

Literature and Research.

Falcon Fuel Cells' Publications

Patent

M. Waller, M. Walluk, T. Trabold and M. Bradley, “Apparatus, system and method for fuel cell,” U.S. Patent 10,622,654, April 14, 2020.

Performance

M.G. Waller, M.R. Walluk and T.A. Trabold, “Performance of high temperature PEM fuel cell materials. Part 1: Effects of temperature, pressure and anode dilution,” International Journal of Hydrogen Energy, Vol. 41, 2944-2954 (2016).

Remote Sensing

M.G. Waller, M.R. Walluk and T.A. Trabold, “Design of an integrated propane reformer and fuel cell system for unmanned aerial system (UAS) applications,” Proceedings of the 2016 IEEE Geoscience and Remote Sensing Society (GRSS) STRATUS Workshop: Systems and Technologies for Remote Sensing Applications through Unmanned Aerial Systems, Rochester Institute of Technology, Rochester, NY, October 28, 2016.

Fuel Reformer

M.G. Waller, M.R. Walluk and T.A. Trabold, “Operating envelop of a short contact time fuel reformer for propane catalytic partial oxidation,” Journal of Power Sources, Vol. 274, 149-155 (2015).

High Temperature Proton Exchange Membrane Fuel Cell

M.G. Waller, M.R. Walluk and T.A. Trabold, “Performance of a high-temperature proton exchange membrane fuel cell (HT-PEMFC) operating on simulated reformate,” Proceedings of the ASME Power and Energy Conversion Conference, Paper PowerEnergy2015-49562, San Diego, CA, June 28 – July 2, 2015.

Residential Applications

M.G. Waller, M.R. Walluk and T.A. Trabold, “Towards the development of a fuel cell system for residential applications: Propane reforming via catalytic partial oxidation,” Proceedings of the ASME 8th International Conference on Energy Sustainability & 12th International Fuel Cell Science, Engineering and Technology Conference, Paper ESFuelCell2014-6431, Boston, MA, June 30 – July 2, 2014.

Power Up. Go Farther.

Let's Get In Touch

hidden

© 2021 Falcon Fuel Cells Inc. Rochester, New York.